High-Efficiency Composite Irrigation Pipe Line

Description

The Composite Infiltration Irrigation Pipe Production Line is a state-of-the-art manufacturing system designed to produce high-performance drip irrigation tapes, tailored for modern agricultural water management. Engineered with cutting-edge automation and precision technology, this line bridges efficiency and reliability, making it a cornerstone for farmers, greenhouse operators, and agricultural enterprises aiming to optimize water usage and boost crop yields.

Unlike conventional systems, it integrates a PLC-based smart control system to synchronize key processes—from raw material extrusion to dripper insertion, perforation, and final winding—minimizing manual labor and ensuring consistent product quality. With a focus on sustainability, it reduces energy consumption by 15% while increasing production capacity by over 25%, making it ideal for both large-scale agricultural operations and specialized horticultural projects. Whether for arid region farming, greenhouse cultivation, or urban landscaping, this production line delivers drip irrigation solutions that balance performance, cost-effectiveness, and environmental responsibility.

Product Specifications

Key Features

High-Efficiency Production Dynamics

This line redefines manufacturing speed with a real operational capacity of 180m/min (backed by a design speed of 200m/min), outpacing standard systems by 25% in daily output. Its energy-saving design, powered by premium components like ABB frequency converters, slashes electricity usage by 15%, directly lowering operational costs. This efficiency ensures manufacturers can meet high-volume orders without compromising on energy sustainability—a critical advantage in today’s resource-conscious market.

Precision Automation & Smart Control

At its core is a PLC synchronization system (integrating SIEMENS components) that orchestrates dripper insertion, haul-off speed, and winding with sub-millimeter accuracy. A laser sensor-driven perforation unit automatically tracks dripper positions, ensuring each water outlet is perfectly aligned for uniform irrigation. The system also includes an image monitoring module to inspect hole quality in real time, eliminating defective products. For operators, remote control functionality simplifies oversight, allowing adjustments and troubleshooting from a distance.

Durable Build for Long-Term Reliability

Constructed to withstand rigorous industrial use, the line features SKF bearings for smooth mechanical movement and stainless steel (SS304) in vacuum and cooling tanks, resisting corrosion even in humid or chemical-exposed environments. The cross die head—crafted from 40Cr mold steel and processed via imported CNC machinery—ensures consistent melt distribution, critical for uniform tape thickness (0.2~0.9mm). Safety mechanisms, including air bubble detectors, tape break alarms, and anti-rotation devices, prevent costly downtime, ensuring uninterrupted production cycles.

Versatility for Diverse Agricultural Needs

Flexibility is a hallmark of this line, with adjustable settings to produce drip tape in diameters from φ12mm to φ20mm—suitable for everything from compact greenhouse plots to sprawling field crops. Whether manufacturing irrigation solutions for tomatoes, grapes, or ornamental plants, the system adapts to specific market demands, making it a versatile asset for manufacturers targeting diverse agricultural sectors.

Applications & System Components

Agricultural Scenarios

This production line is indispensable for creating drip irrigation tapes that excel in:

· Greenhouse Cultivation: Delivering precise moisture control for high-value crops like strawberries, peppers, and flowers, where overwatering or dry spots can ruin yields.

· Field Agriculture: Supporting large-scale irrigation for row crops (e.g., corn, cotton) and orchards, reducing water waste by up to 30% compared to traditional flood irrigation.

· Landscaping & Urban Greenery: Maintaining consistent hydration for parks, golf courses, and urban gardens, ensuring lush growth with minimal water usage.

Core System Components

· Extruder & Cross Die Head: Driven by an AC motor with ABB converters, the extruder syncs seamlessly with dripper insertion and haul-off speeds via the PLC system. The custom die head ensures even material flow, critical for tape uniformity.

· Vacuum & Cooling Tanks: Made from SS304, these tanks use high-performance pumps to cool and shape the tape. Built-in sensors detect air bubbles or breaks, halting production to prevent defects.

· Perforation & Traction Unit: Servo-driven with laser tracking, this unit punches precise holes aligned with drippers, while a servo tractor maintains steady speed—key for consistent tape quality.

· Winding Machine: Equipped with a SIEMENS servo traversing system, it automatically cuts tape, changes coils, and adjusts tension, ensuring neat, ready-to-ship rolls with minimal manual input.

The Composite Infiltration Irrigation Pipe Production Line combines speed, precision, and durability to set a new standard in agricultural machinery. For manufacturers seeking to lead in the irrigation equipment market, it offers a competitive edge—delivering high-quality products efficiently, sustainably, and adaptably.