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WPC PE/PP Plastic Profile Production Line

WPC PE/PP  Plastic Profile Production Line

木塑地板新A_副本


PP/PE WPC Wood Plastic Composite Extrusion Production Line consists of twin-screw extruder, mold, stereotypes, traction, cutting machine and loading table. After the replacement of mold, wood-plastic extruder also can used for PVC doors and windows profiles production.

Wood-plastic composite material that produced by wood-plastic equipment production line is a new type of green material. It is mainly to mix plastic raw materials (recycled PVC, PP, PE powder) and plant fiber (30-60% straw, wood flour, rice husk) together with a certain proportion, and then forming from processing. It has advantages of both wood and plastic, which is similar to the appearance of wood and has secondary processing capacity. It has the advantages of low moisture absorption, corrosion resistance and pest resistance, less maintenance. It is an excellent alternative to replace outdoor applications of wood, plastic or metal materials. In addition, it is mainly used in the manufacture of building panels, decorative panels, railings, pavement, steps, outdoor table siding and chairs, arbor, tree bed etc.


Parameters of  Wood Plastic Composite Extrusion Production Line:

Model

SJSZ 51/105

SJSZ 65/132

SJSZ 80/156

SJSZ 92/188

Screw Diameter(mm)

51mm/105mm

65mm/132mm

80mm/156mm

92mm/188mm

Output(Kg/h)

80-120

160-200

250-350

400-500

Main Drive Power(kw)

18.5

37

55

110

Heating Area(Kw)

3 zones, 18Kw

4 zones, 20Kw

5 zones, 38Kw

6 zones, 54Kw

Work Flow and Detailed Information of Wood WPC Plastic Composite Profile Production line:

Feeder

•Feeding material into the extruder;

Extruder

•World famous brand electrical component: Siemens, S chneider, ABB etc.

• High torque gearbox with adopts NSK bearing;

• Siemens/WEG original motor achieved global after service;

• Bimetallic screw and barrel;

• Intelligent PLC controlling system with human-friendly interface.

Die head

• 3Cr13/3Cr17 material

• Complete set include extrusion die head, calibrator and cooling tank

• Adopt to single, co-extrusion, foam imitation marble profile

Calibration table

• Include full set of vacuum and water pu

• Length: 6000mm

• Independent operation panel for easy operation

Haul off machine

• Upper/lower cater pillar driven separately and speed control by inverter

• Fast change type pads for easy operation

• Install plate is adopts aluminum material

Cutter

• Lifting saw cutter with adopts double station dust collection system
•Synchronous driving by air cylinder or servo motor control

Stacker

• Stainless steel304 as touching material

• Discharge driving by air cylinder

Hot stamping machine

• Decorative pattern and film protection of product surface

Application:
(1)Household ornament: Wall and ceiling of indent independent housebathroom or kitchen.
(2)Public and management place: Toilet of building and hall.
(3)Common office: Ceiling of business place.


High-Performance WPC PE/PP Plastic Profile Production Line & Extrusion Machine

The WPC PE/PP Plastic Profile Production Line is a highly specialized extrusion system. It is designed to meet the growing global demand for durable wood-plastic composites. As a professional manufacturer, Qingdao Zhongrui Plastic Machinery Co., Ltd. engineers these advanced machines. They seamlessly process composite materials by mixing PE or PP with wood powder. Whether upgrading a current facility or establishing a new plant, our plastic profile production line ensures streamlined manufacturing. It covers everything from raw material mixing to the final cut.

 

Key Features of Our WPC PE/PP Profile Extrusion Line

Investing in high-quality extrusion machinery provides significant operational advantages for modern facilities. Our equipment is engineered for continuous industrial production. It offers high output capacities and multi-material compatibility. By integrating state-of-the-art components, we ensure reliable performance under demanding schedules.

Advanced Extrusion Technology

At the heart of our equipment is a specialized screw and barrel design. This advanced technology ensures that wood powder and plastics mix evenly and melt thoroughly. The precise shearing process guarantees a high-quality composite output with excellent structural integrity.

Energy-Saving & High Efficiency

Operational costs are a critical factor in plastic manufacturing. Our extrusion equipment features energy-efficient motors and advanced heating systems. These upgrades significantly reduce power consumption. This focus on energy-saving technology allows manufacturers to maintain high yields while lowering expenses.

 

Main Components of the WPC Profile Production Line

A complete manufacturing setup requires a synchronized series of high-performance components. Our turnkey solutions include everything needed to transform raw materials into market-ready profiles. Each component is built to withstand heavy industrial use.

WPC Extruder Machine

The core extruder features highly durable components and precise temperature control systems. It provides the stable pressure and consistent melting required for complex formulations. This ensures sensitive wood fibers are processed without degradation.

Vacuum Calibration Table & Cooling System

Once the material exits the die, it enters the vacuum calibration table. This crucial component ensures strict dimensional accuracy. Paired with a high-efficiency water cooling system, it rapidly solidifies the shape to prevent warping.

Haul-off Unit and Precision Cutter

The haul-off unit utilizes heavy-duty caterpillar tracks for stable, continuous traction. It moves the material smoothly without damaging the surface. Following this, the automated precision cutter performs clean, accurate sizing cuts based on programmed lengths.

 

Technical Parameters & Specifications

To help buyers select the right fit, we offer various configurations of our WPC PE/PP plastic profile production line. Below is a general overview of the technical specifications available across our equipment range.

Model Series Screw Diameter (mm) Main Motor Power (kW) Max Output Capacity (kg/h) Application Focus
ZR-WPC 65 65 / 132 37 - 55 150 - 250 Small to medium WPC profiles
ZR-WPC 80 80 / 156 55 - 75 250 - 400 Standard decking and fencing
ZR-WPC 92 92 / 188 90 - 110 400 - 600 High-capacity structural panels

 

Wood Plastic Composite (WPC) Profile Applications

The versatility of our machinery allows manufacturers to produce a wide variety of end products. By utilizing a premium PE wood plastic profile manufacturing line, you can cater to booming construction markets.

Outdoor Decking & Flooring

One popular application is the production of weather-resistant, anti-slip decking boards. Using a dedicated twin screw WPC profile line for outdoor decking ensures maximum durability. The resulting boards withstand harsh environments and heavy foot traffic without rotting.

Fencing, Railings & Wall Panels

Beyond flooring, the machinery extrudes durable structural profiles for outdoor landscaping. This includes robust fencing systems, decorative railings, and architectural wall panels. These products offer the aesthetic appeal of natural wood alongside the longevity of plastic.

 

Customized WPC Extrusion Solutions

At Qingdao Zhongrui, we understand that no two manufacturing facilities are exactly alike. We provide customized extrusion solutions tailored to your specific profile designs and capacity requirements. You might need specialized molds for unique architectural profiles or a modified cooling system. In either case, our engineering team designs a setup to maximize your operational efficiency. As a trusted industry partner, we are ready to help scale your business. Contact us today to request a custom quote from a leading WPC PE/PP plastic profile production line manufacturer.

 

Why Choose Zhongrui for Plastic Machinery?

Selecting the right equipment supplier is critical to the long-term success of your operations. Qingdao Zhongrui Plastic Machinery Co., Ltd. combines reasonable pricing with uncompromised quality. We offer exceptional value and reliability to our global partners.

Backed by R&D Patents

Our experienced R&D team is backed by multiple research and development patents. This proves our technological superiority in the plastic extrusion industry. We continuously innovate our machinery to keep pace with material advancements.

7*24 Hours After-Sales Service

We understand that machine downtime is a major concern for international buyers. To ensure uninterrupted production, we provide a highly skilled technical team. Our dedicated 7*24 hours after-sales service is always ready to assist with troubleshooting and maintenance.

Global Reach & Strategic Location

We are located in Qingdao Jiaozhou City, a major industrial base for plastic machinery. This provides us with a robust supply chain and a rich manufacturing ecosystem. This strategic location helps us successfully export high-performance extrusion lines to growing markets like Morocco.

 

Frequently Asked Questions (FAQ)

What materials can this WPC profile production line process?

This equipment is specifically designed to process Wood Plastic Composites (WPC). It utilizes PE (Polyethylene) or PP (Polypropylene) mixed with wood powder or agricultural fibers.

Do you provide installation and after-sales support for international buyers?

Yes, we offer comprehensive technical support for all global clients. This includes a 7*24 hours after-sales service team to assist with installation, commissioning, and troubleshooting.

Can the extrusion machine be customized for specific profile shapes?

Absolutely. Our experienced R&D team provides customized solutions for your facility. You can easily change molds and adjust the calibration table to produce various profile shapes according to market needs.

Why is Qingdao Jiaozhou City significant for plastic machinery?

Qingdao Jiaozhou City is a major industrial base for plastic machinery in China. Sourcing from our region ensures you receive equipment built with established manufacturing standards and robust supply chain support.

Qingdao Zhongrui Plastic Machinery Co., Ltd. is located in Jiaozhou City, Qingdao City, Shandong Province. It is 30 kilometers away from Qingdao Port and only 20 kilometers away from the airport.

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 +86-18561886575 (Mr.Wu)
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 +8618561886575
 238 Yangzhou West Road, Jiaozhou City, Qingdao City, Shandong Province
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