Custom-designed Drainage board production line

Product Overview

The Custom Designed Drainage Board Production Line is a highly flexible manufacturing system tailored to produce specialized drainage solutions for unique engineering challenges. Unlike standard production lines, this customizable system allows for adjustment of dimple geometry, material composition, and panel dimensions to meet project-specific requirements. Equipped with interchangeable forming rollers, modular lamination units, and adjustable extrusion parameters, it can produce drainage boards with dimple sizes from 3mm to 20mm, widths up to 4m, and custom edge configurations. With a production capacity ranging from 800 to 2,500 square meters per day depending on specifications, this line serves as a solution for engineers and contractors requiring non-standard drainage products.

Product Features

Modular Roller System

Quick-change forming rollers (1–2 hour replacement) enable customization of dimple shape (conical, cylindrical, or hexagonal) and density (50–150 dimples per square meter) for optimized water flow.

Multi-Material Compatibility

Processes various polymers including PP, HDPE, and PVC, with the ability to incorporate additives for enhanced UV resistance, flame retardancy, or chemical resistance based on project needs.

Variable Lamination Options

Supports single-sided, double-sided, or selective lamination with geotextiles (non-woven, woven, or composite) weighing 100–300 g/m², tailored to filtration requirements.

Smart Process Simulation

Integrated CAD/CAM software allows pre-production testing of drainage performance, simulating water flow rates and compressive strength to optimize design before full-scale production.

Applications

This custom line serves specialized projects including:

Landscape Architecture: Custom drainage for green roofs with intensive planting loads.

Coastal Engineering: Saltwater-resistant drainage for seawalls and marina structures.

Transportation Hubs: High-load drainage systems for airport runways and railway embankments.

Wastewater Treatment: Chemical-resistant drainage boards for treatment plant liners.

FAQ

What is the lead time for custom roller designs?

New dimple patterns require 3–4 weeks for roller manufacturing and testing, with expedited options available for urgent projects.

Can the line produce perforated drainage boards?

Yes, optional punching modules can create precision holes (3–10mm diameter) with adjustable spacing for enhanced infiltration in specific soil conditions.

What is the minimum order quantity for custom boards?

The line is economical for orders starting from 5,000 square meters, with lower quantities available at adjusted pricing.

Does the line provide performance certification for custom designs?

Yes, each custom production run includes third-party testing reports for water flow rate, compressive strength, and material composition.