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Home / Products / Plastic Sheet Production Line / PVC Imitation Marble Slab Production Line / PVC Imitation Marble Slab Production Line

PVC Imitation Marble Slab Production Line

PVC imitation marble decorative board has a realistic decorative effect of natural marble, and also eliminates various natural defects of natural marble. It is a type of board that many people like to install. Widely used in interior wall decoration engineering places such as home decoration background walls,wall skirt, hotels, shopping mall,etc
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Product Description

Ⅱ. Overview

PVC marble board is a highly versatile and popular decorative panel widely used in interior design and architectural applications. As a premium decorative sheet, it utilizes medium-density PVC microlite as its core raw material, which offers excellent durability, stability, and a lightweight structure. Through advanced UV photocuring technology, it replicates the intricate and elegant veining patterns found in natural marble with remarkable precision and consistency.

This innovative manufacturing process not only captures the authentic appearance of real marble but also enhances the material's performance. The surface is exceptionally smooth and seamless, providing a luxurious tactile experience while being easy to clean and maintain. Additionally, the high reflective rate of the board adds brightness and a sense of spaciousness to interiors, making it ideal for spaces where light enhancement and aesthetic appeal are desired.

Beyond its visual and tactile qualities, PVC marble board is also known for its practical benefits. It is moisture-resistant, fire-retardant, and less prone to cracking or chipping compared to natural stone, making it suitable for a wide range of environments such as kitchens, bathrooms, commercial spaces, and hospitality settings. Its ease of installation and cost-effectiveness further contribute to its growing popularity as a sustainable and stylish alternative to traditional marble.

In summary, PVC marble board successfully combines aesthetic elegance with functional resilience, offering a modern, efficient, and attractive solution for contemporary decorative needs.

1.Basic Info

Model NO. SJSZ80/156 Type Sheet Extruder

Plastic Processed

PVC Product Type Extrusion Molding Machine
Feeding Mode Multiple Feed Assembly Structure Integral Type Extruder
Screw
Twin-Screw Engagement System Full Intermeshing
Screw Channel Structure Deep Screw Exhaust Exhaust
Automation Automatic Computerized Computerized
Dimensions 22*2.5*3.5m Extrusion Capacity 380kg/H
Line Speed 0-3m/Min Thickness 2-10mm
Installed Capacity(Approx) 168kw Transport Package Container
Specification 1220*2440mm Trademark zhongrui

2. Production Line Parameters

Model Unit 1220
Suitable material
PVC
Max .width of product mm 1220
Thickness of product mm 2--5
Extruder capacity kg/h 380
Installed capacity(approx) kw 168
Dimension (L*W*H)(approx) m 21*4*3.5
Total weight(approx) t 17

3. Auxiliary equipment(optional)


Name Quantity
SRL-Z type of hot/cool mixer 1 set
Crusher 1 set
Miller 1 set
Air compressor 1 set

Ⅲ. Production Line Feature

1. Ultimate simulation, surpassing nature

     ①Texture technology: Utilizing high-definition scanning and digital printing technology, the texture is clear, natural and smooth, with vivid color transitions and a simulation degree of over 99.5%. Visually, it is almost indistinguishable from high-end natural marble.

     ②Surface texture: The surface is treated with UV light curing or nano-coating, featuring a variety of textures such as smooth glossy or soft matte finish comparable to stone, with a warm and smooth touch

2. Outstanding physical and chemical properties

    ①High strength and durability: The surface hardness can reach 3H-6H (pencil hardness), wear-resistant and scratch-resistant, with a long service life. Its impact resistance is superior to that of natural stone and it is less prone to cracking

    ②High stability: Anti-aging, no color change, no deformation, overcoming the shortcomings of natural stone such as easy weathering and easy color seepage.

    ③Safety and environmental protection: The base material is inorganic substances or highly stable polymers, non-toxic and non-radioactive, eliminating health risks from the source.

    ④Outstanding anti-fouling: Strong anti-permeation and self-cleaning ability. The dense surface does not absorb water or oil, making it difficult for stains to adhere. Daily cleaning and maintenance are extremely simple.

3. Excellent engineering properties

    ①Lightweight and high strength: Its weight is only 1/4 to 1/6 of that of natural stone of the same specification, greatly reducing the load on buildings and lowering transportation and handling costs.

    ②Convenient construction: It can be installed in various ways such as dry hanging and pasting. The processing is simple (can be cut and drilled), with high construction efficiency and short construction period.

    ③Flexible specifications: The maximum size can reach 1200mm*2400mm or even larger, enabling large-scale seamless splicing, reducing seams, with a strong sense of unity and a luxurious effect

    ④Fire safety: The fire resistance grade usually can reach the national standard A2 or B1 grade (i.e., difficult to ignite or non-combustible level), with high safety

    ⑤Economical and practical: The cost is much lower than that of high-end natural stone with the same visual effect, and the cost performance is extremely high.

imitation marble product 1           imitation marble product 2

Ⅳ. Production Processes

This production line is consist of mixer, automatic feeding system, conical twin screw extruder, sheet mold, three-roller calander, cooling staker, haul-off machine, cutting machine, lamination device. This line has the features of compact structure, high performance. After special design, screw and barrel has the features of uniform plasticization, stable extrusion capacity, high output, long service time. Barrel adopts cast aluminum heating ring, fan cooling and precision temperature control system. Calander can adjust the sheet shape and keep product in good situation by precision design. Cutting machine has meter counting device, and cut the board in right length with no error.

1. Processing Flow:

500/1000 Mixer→Auto loader→SJSZ80/156 conical twin screw extruder →Mould→ Three calender(online laminating) →Edge cutter→Hual off machine→ Transversal cutter → Conveyor→UV treatment →Final PVC marble sheet

PVC EXTRUDER      




         SJSZ80/156 Conical Double Screw Extruder

*Screw,barrel design and manufacturing absorb European advanced technology
*Screw and barrel material:38CrMoAlA,Nitriding treated
*Adopt original famous electric components with high steady running quality.
*Omron temperature controller,ABB frequency inverter,low-voltage breaker adopts Schneider
*Gearbox adopt high torque, low noise, hard gear tooth face gear box





DIE HEAD




                       


                    Extrusion Die


*Connection method of T-die and machine head: Flange type with bolt connection
*Die model: Cloth rack type
*Width of die layer: 1350mm
*Height of die lip open: 2mm-8 mm





THREE ROLLER





           Three-roller calender


     *High quality seamless steel tube
     *The roller surface with quenching treatment, then chrome plated and               polished
     *The hardness of base material >HRC50
     *The inner structure of roller : reinforced type







OIL TEMPERATURE




     


     Oil temperature quadruple controlling system


*Model :Stand alone type
*Heat-conducting medium :High temperature heat conducting oil
*Cooling medium :Soft water
*Temperature control accuracy :±1 degree
*Heating unit :1,Stainless steel electric heating rod
                      2,Heating power:16KW*3=48KW




COOLING BRACKET







       Cooling roller bed bracket


         *Multi-group cooling rollers;
        *Speed control by frequency inverter
        *Compacting driving by pneumatic
        *With adopts wear-resisting rubber roller





RUBBER ROLLER TRACTOR






            

     Rubber roller tractor

  *Traction method : Active friction traction
  *Roller size : Φ237mm*1500mm
  *Material of roller : Rubber
  *Clamping method : Pneumatic clamping
  *Driving method Motor :2KW
  *Traction speed : 0.4m-3.5m/min




CUTTING MACHINE







        Cutting machine ( including bracket)


              *Max cutting width : 1500mm
              *Max. Cutting length : 2500mm
              *Cutting thickness range : 2mm -8mm
              *Motor power : 4KW
              *Fixed length switch : Photoelectric sensor







STACKING PLATFORM






                   Mechanical arm










Ⅴ. Advantages of Marbel Sheet/Board

(1) Green environmental protection, does not contain formaldehyde,non-toxic harmless, non radioactive pollution, no pollution to the environment, belong to the green environmental protection products, can be recycled
(2) PVC super wear-resistant floor surface has a layer of special by high-tech processing transparent wear-resistant layer, withwear resistance strong, so PVC floor more and more popular in the hospital,in school, office buildings, shopping malls,supermarkets, transportation and other places
(3) Waterproof, moisture-proof, water is not deformation, non slip PVC material,strong anti slippery , can eliminate the elderly,children's anxiety.  
(4) Strong elastic shock, comfortable.
(5) Safety, insulation, flame retardant, corrosion resistance, acid and alkali
(6) Novel color, a variety of colors available for selection, brilliant color,natural and vivid color, any spell group shape, highlight the individuality color.
(7) Installation convenience,convenient construction sawing, planing, nail, glue free paint.
(8) Long service life can reach more than 20 years.


Ⅵ. FAQ

Q1:What about the payment terms?
A1:Always 30% down payment as deposit,70% balance pay before shipping.

Q2:What about the payment way?
A2:T/T,L/C at sight or Made in China trade assurance.

Q3:If you will send engineer coming to our factory to install and test the machines?
A3:Yes,Every set of machine we will send professional engineer to your factory and help installation and test the machines for you.

Q4:If you have CE,SGS,ISO certificate?
A4:Yes,except these,if you also need other certificates,we also can help to apply.

Q5:If we buy your machines, can you offer us wear-out spare pats?
A5:Yes,We provide our high quality machine 1 years' guarantee,and we will also offer you 1 years wear-out spare parts for free. Once your machines broken or doesn't work within 1 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tools. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.

Q6:What is the voltage?
A6 380V 50hz 3 phase or any other voltage according to client's requirement.




Qingdao Zhongrui Plastic Machinery Co., Ltd. is located in Jiaozhou City, Qingdao City, Shandong Province. It is 30 kilometers away from Qingdao Port and only 20 kilometers away from the airport.

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 +86-18561886575 (Mr.Wu)
zhonghongsuji@163.com
 +8618561886575
 238 Yangzhou West Road, Jiaozhou City, Qingdao City, Shandong Province
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