Automatic PVC Wall Panel Production Line

Product Overview

The Automatic PVC Wall Panel Production Line represents a cutting-edge solution for manufacturing decorative and functional PVC wall panels used in residential and commercial interiors. This fully automated system integrates material mixing, extrusion, surface treatment, and cutting processes into a seamless workflow, achieving production capacities of 150–250 kg/h. It specializes in producing panels with widths from 160mm to 600mm and thicknesses ranging from 1mm to 10mm, with surface finishes including wood grain, marble patterns, and solid colors. Equipped with a conical twin-screw extruder (SJZ51/105) and PLC control system, the line ensures consistent quality across high-volume production runs, making it ideal for interior decoration manufacturers and construction material suppliers.

Product Features

High-Speed Extrusion System

The twin-screw extruder with a length-to-diameter ratio of 28:1 enables plasticizing efficiency of 98%, processing PVC resin and CaCO₃ blends at speeds up to 6 meters per minute while maintaining stable melt pressure (15–20 MPa).

Versatile Surface Treatment

Integrated modules support three surface finishes: hot stamping, lamination, and two-color printing. The hot stamping unit achieves 99.5% pattern registration accuracy, while the lamination module handles decorative films up to 0.3mm thickness.

Smart Automation Control

Omron temperature control units maintain extrusion temperatures within ±1°C, while servo-driven cutting systems ensure length precision of ±1mm for panels up to 6 meters. The touchscreen HMI allows parameter storage for 50+ product recipes.

Eco-Friendly Production

The line uses lead-free PVC formulations and features a VOC recovery system that reduces emissions by 45%. It supports up to 25% recycled PVC content in the core layer without affecting surface quality.

Applications

Produced PVC wall panels serve various interior applications:

Residential Interiors: Living room accent walls, bathroom cladding, and kitchen backsplashes.

Commercial Spaces: Hotel lobbies, restaurant interiors, and office partitions.

Healthcare Facilities: Hospital rooms and clinics requiring moisture-resistant, easy-to-clean surfaces.

Retail Environments: Shop fitting and display walls with customizable finishes.

FAQ

What is the panel’s fire resistance rating?

Panels achieve ASTM E84 Class B fire rating with a flame spread index <200, suitable for most building codes.

How quickly can production switch between panel designs?

Tool-free die changes and recipe recall functionality reduce changeover time to 45 minutes between different panel sizes or finishes.

What is the typical material waste rate?

Advanced extrusion control minimizes waste to <3% of total production, significantly lower than industry average of 8–10%.

Does the line include installation support?

Yes, the turnkey solution includes on-site training, process optimization, and 12 months of technical support after commissioning.