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Energy-efficient Customizable PET Strapping one output two Production Machine

PET Strapping Line turns post-consumer bottles into high-value “plastic steel” strapping. The line extrudes, stretches, embosses and anneals 100 % recycled PET at 50–150 kg/h, producing round-edge straps 9.5–19 mm wide with tensile strength equal to steel yet one-sixth the weight. PLC-controlled servo drives keep line speed at 120 m/min, power use 30 % below industry average, and thickness tolerance within ±0.02 mm. A dual-station winder auto-cuts, labels and palletizes reels ready for direct use on any automatic strapping machine. One operator manages the 25–40 m footprint, meeting EU 2025 recycled-content rules and ISO 9001 quality.
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Product Description


Product Overview


The Energy Efficient Customizable PET Strapping One Output Two Production Machine revolutionizes PET strapping manufacturing by combining high productivity with sustainable operation. This dual-output system utilizes advanced extrusion technology to produce two parallel strands of PET strapping from recycled or virgin PET flakes, achieving 30% energy savings compared to single-output models. Designed for medium to heavy-duty packaging applications, the machine produces strapping with tensile strength comparable to steel bands (up to 2800 N/19mm) while offering safer, rust-free, and cost-effective solutions. With a production capacity of 120–150 kg/h, it meets the demands of large-scale packaging operations in logistics, construction, and manufacturing.


Product Features


Dual-Output Efficiency

The "one output two" design enables simultaneous production of two strapping strands (width 9–25mm), increasing throughput by 80% without proportional energy increase. This configuration reduces per-unit production costs by 12% compared to single-line systems.


Energy-Saving Technology

Equipped with a WEG synchronous PM motor and variable frequency drive (VFD), the machine optimizes energy consumption. Heat recovery systems recycle extrusion waste heat, further reducing energy usage by 18 kWh/shift.


Material Versatility

The machine processes 100% recycled PET bottle flakes, virgin PET resin, or blends, supporting circular economy practices. It features a dual-screw extrusion system with a length-to-diameter ratio of 33:1, ensuring uniform melting and mixing for consistent strapping quality.


Customization Capabilities

Operators can adjust strapping thickness (0.5–1.2mm), width, and tensile strength via the touchscreen HMI. Optional embossing rollers allow for custom branding or anti-slip patterns, enhancing product differentiation.


Applications


This production machine serves diverse packaging needs across industries:


Logistics & Shipping: Producing strapping for palletizing cartons, containers, and bulk goods.

Construction Materials: Securing bricks, tiles, and lumber during transportation.

Textile Industry: Bundling cotton bales and fabric rolls with high-tensile strapping.

Recycling Facilities: Packaging recycled materials for onward transport using eco-friendly PET strapping.


FAQ


What is the strapping’s breaking strength range?

Depending on thickness, strapping produced ranges from 1200 N (9mm width) to 2800 N (19mm width), suitable for light to heavy-duty applications.


How long does it take to switch between strapping sizes?

Tool-free die changes and quick-set parameters allow size transitions in less than 30 minutes, minimizing downtime.


Is the machine compatible with recycled materials?

Yes, it efficiently processes recycled PET flakes with moisture content <0.5% after pre-drying at 80°C for 2 hours.


What maintenance is required?

Routine maintenance includes weekly screw cleaning and monthly lubrication, with the extruder barrel covered by a 12-month warranty.


 PET packaging belt classificationaccording to the process is divided into embossed packaging belt, plane packaging belt /according to the color is divided into colorless transparent packaging belt, green, black and other color packaging belt.
 Appearancesmooth packaging with smooth surface, embossed packaging with prismatic pattern.
 Flammabilityflammable, leave the flame to continue to burn. The flame is yellow, smoky, slightly expanded, sometimes cracking.
Applicationwidely used in iron and steel, aluminum, chemical fiber, cotton spinning, tobacco, paper industry, metal can and other industries.


ModelStrap Width (mm)Strap Quantity (strands)Max. Output (kg h⁻¹)Line Speed (m min⁻¹)Stretch RatioInstalled Power (kW)Floor Length (m)
SJ-75/339–321–2801204–690~32
SJ-90/339–322–4150–2001504–6125–180~35–45
SJ-110/339–324350–4001504–6220~45
SJ-120/339–324–8500–6001504–6280~50
SJ-150/339–328–12800–9001504–6350~55


Qingdao Zhongrui Plastic Machinery Co., Ltd. is located in Jiaozhou City, Qingdao City, Shandong Province. It is 30 kilometers away from Qingdao Port and only 20 kilometers away from the airport.

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 +86-18561886575 (Mr.Wu)
zhonghongsuji@163.com
 +8618561886575
 238 Yangzhou West Road, Jiaozhou City, Qingdao City, Shandong Province
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