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easy maintenance pet strap production line
Home / Products / Packaging Straps Production Line / PET Strapping Production Line / PET Packaging Belt Production Line

PET Packaging Belt Production Line

PET strapping, also known as plastic steel strapping, abbreviated as plastic steel strapping. It is a product that gradually replaces iron strapping, and the main component of PET is polyester resin. According to color, it can be divided into black plastic steel strip and green plastic strip. According to production process, it can also be divided into embossed plastic steel strip and smooth plastic steel strip
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Product Description

Ⅱ. Overview

ET plastic steel strapping is becoming the "new steel" in the packaging field with its revolutionary advantages. Compared with traditional iron strapping bands, it has achieved a dual upgrade in performance and safety: it is reliable in strength but lighter, which can significantly reduce the self-weight during transportation and the labor intensity of workers. It has excellent toughness, can closely adhere to the goods and absorb vibrations, preventing loosening during long-distance transportation. 

Meanwhile, it never rusts and can perfectly protect the appearance of high-value or easily corroded goods. To precisely match the application scenarios, the products are combined through colors (such as black and green) and processes (embossed anti-slip, smooth surface protection), providing customers with a complete solution ranging from heavy metal strapping to the reinforcement of environmentally friendly cartons.pet packaging belt

1. Basic Info.

Model ZSJ90/33 Draw Ratio 4-9
Motor Power 55kw Extrusion Capacity 150-180 kg/h
Screw Diameter 90mm Maximum Extrusion Diameter 90mm
Positioning Accuracy 0.2 mm Overall Dimensions 35 × 1.5 × 3.5 m
Screw Speed 60 rpm Bag Length 3000 mm
Screw Length-to-Diameter Ratio 33 Specification 25
Type: Single Single-Screw Extruder Barrel Heating Method Air Cooling
Equipment Weight

8kg

Strap Width Range 9-25mm
Production Line Speed 120 m/min Main Motor Speed 1480 rpm
Barrel Heating Power 160w Trademark zhongrui

Ⅲ. Product Introduce

1. Tensile strength and weldability

PET plastic steel strapping adopts high-strength polyester molecular chain directional arrangement technology, featuring outstanding tensile resistance. Its breaking strength can rival that of light steel strapping of the same specification. In terms of welding, it can form a connection point with a strength similar to that of the strap body itself through professional friction heat fusion or metal buckle joining. The joint is smooth and firm, avoiding the sharp edges and loosening risks of traditional iron buckles, ensuring the stability and reliability of the overall packaging.

2. Tension holding capacity and impact resistance

PET plastic steel strapping has extremely low resilience after stretching (low elongation rate). Once tightened through a tensioner and locked, it can maintain a high-strength fastening force for a long time, and the attenuation rate of the strapping force is extremely low. This feature enables goods to effectively resist internal displacement and external impact even when subjected to continuous vibration and jolting during long-distance sea, rail or road transportation, significantly reducing the rate of cargo damage. It is particularly suitable for the transportation packaging of heavy, high-stack or precision equipment.

3. Direct contact and protection of goods

Unlike metal strapping, PET plastic steel strapping can directly contact the surface of various goods for strapping without the need for additional padding. The material itself has stable chemical properties and is non-corrosive. It will not undergo electrochemical reactions with metal goods in a humid environment, causing the goods to rust. Meanwhile, its surface is smooth or specially embossed, which can prevent indentations or wear on the surface of cartons, wooden crates or products, fully ensuring the appearance and quality of the goods.

4. Operational safety and humanized design

PET plastic steel strapping is flexible in texture, comfortable to the touch during operation, and easy to bend and thread. It completely eliminates the risk of goods being scratched, operators being cut or equipment being worn out caused by the sharp edges of steel strips. During the cutting process, it can be easily accomplished using a common pair of scissors or hand tools, without the need for a dedicated heavy-duty shearer. Even when cut under extremely high tension, its soft nature can prevent the fracture from flying off instantly and injuring people, greatly enhancing the safety and efficiency of packaging operationsPolyethylene Terephthalate (PET) Strapping: Applications In The Industry

5. Excellent temperature resistance and weather resistance

PET plastic steel strapping can maintain the stability of its physical properties within an extreme temperature range of -50℃ to 100℃. It will not become brittle or break due to severe cold, nor will it become overly loose or softened due to high temperatures. Meanwhile, it has excellent UV resistance, moisture-proof and chemical corrosion resistance capabilities. Whether it is outdoor storage, cold chain transportation or harsh weather conditions such as dampness and sun exposure, it can ensure the long-term effectiveness and reliability of packaging.

6. Beauty, environmental friendliness and sustainability

The appearance color of PET plastic steel strapping is uniform (commonly black, green), the surface is clean, and the overall visual effect after packaging is professional and beautiful. From an environmental protection perspective, it is a recyclable material that conforms to the global trend of green packaging. Used waste tapes can be recycled and reprocessed, reducing the burden on the environment and meeting the increasing demands of more and more enterprises for supply chain sustainability and environmental certifications (such as green supply chain and carbon neutrality)

7. Remarkable comprehensive economic benefits

Firstly, the density of PET plastic steel strapping is only 1/6 that of steel. This means that under the same weight, its strapping length is about six times that of steel strapping, and the procurement cost per unit length is more advantageous. Secondly, its lightweight feature significantly reduces the labor intensity of the operators, improves the packaging efficiency, and saves the logistics cost caused by the self-weight of transportation. Finally, as there is no need to be equipped with heavy tools and protective gloves as with steel belts, and the risk of goods damage and work-related injuries is reduced, it brings long-term hidden cost savings in terms of tool investment, safety protection and compensation for goods damage, and the overall economic benefits far exceed those of traditional steel belts

打包带1                打包带2              打包带3

Ⅳ. Productive Process

1. Equipment composition

Plastic extruder (main machine/auxiliary machine), cooling water tank, oven, traction embossing unit, belt winding machine. The main and auxiliary machine drive of the strapping band production line is composed of a speed-regulating motor, a reducer and a shaft sleeve. The forming part is composed of a screw barrel, a die head and a die. The raw materials are conveyed through the hopper to the screw barrel for heating and extrusion to form the initial blank. It features high output, good plasticization, strong processing adaptability, simple operation and easy maintenance, making it an essential equipment for manufacturing all-plastic tapes

PET
Φ75 9-19 2 150
PET Φ90 9-19 2 200
PET Φ100 9-25
4 300
PET Φ110 9-25 4 350
PET Φ120 9-32 4-8 500

2. Production process

extruder                         





                    Single Screw Extruder



Always PET two straps extrusion needs 90/30 single screw extruder.
PP two straps extrusion needs 75/30 single screw extruder.
Special design screw structurer could extrude PET PP materials smoothl,it does not create excessive shear molecular structure, and ensures the strength of the packing belt



Filter Melt Pumb, Exrusion Die Unit



                   




                      Filter Melt Pumb, Exrusion Die Unit

It is controled by Pue pressure closed loop control system The pressure sensewi tansmit signals, and Pic is used to control the speed of melt pumnp aneextruder, so as to stabilize the extrusion of PET or PP materials






Water tank with first haul off rollers



   




          Water tank with first haul off rollers

PET is Length 4000mm, PP 2000mm.
It is stainless steel materials.
The water is heated by water tank heating unit
The haul off rollers is five rollers, working to take PET or PP strap materials out of water tank



tractor






                   


    Water tank with first haul off rollers


PET is Length 4000mm, PP 2000mm.
It is stainless steel materials.
The water is heated by water tank heating unit
The haul off rollers is five rollers, working to take PET or PP strap materials out of water tank






drying oven







             The stretching oven

The oven is heated by electric power, Heating air is spread evenly by fansin the oven the PeT and Pp strap will be stretched frst time





stretching rollers








Stretching rollers.

This device is working for PET strap second time stretching.
PP strap not need stretching.









embossing roller





                  Embossing Roller

This 38Crmoal materials, high surface hardness rollers do embossing







annealing oven and cooling tank









Annealing oven and cooling tank

As PET and PP materials has high deformation prestress after stretching. It has to do annealing and water cooling to fix the size.





three rollers puller 




   


     Three rollers puller

It is working to take the materials out of annealing oven and cooling tank before winders






Fully automatic winding machine





                   


  Automatic winder

The winder could be designed into servo motor unit, inverter motor unit and torque motor according PET or PP materials and with










3. Advantage

We produce plastic steel strapping bands of various specifications from recycled bottle flakes. The specially designed drying system ensures the viscosity of the material and the quality of the products. The uniform thickness and verticality of the straps both meet the requirements of machine-use packing straps. It is applied in industries such as steel, chemical, aluminum casting, papermaking, brick and tile kilns, tobacco, electronics, textiles and wood. 

4. Product features

1. It has tensile strength, good plasticity, strong tensile force and is not easy to relax. 

2. The edges are smooth and will not hurt the packaged items or the hands of the operators. 

3. Double-sided embossing, made of high-density new materials, with clear texture and excellent anti-slip performance

Ⅴ. FAQ

Q1: What about the output of PET strapping band extrusion line?
A1: 200kg/hr, 400kg/hr, 600kg/hr, 800kg/hr.

Q2: What about the size of strap that the PET strap machine can make?
A2: Width: 9-32mm; Thickness: 0.35-1.2mm;

Q3: What about the maximum tensile strength of the strap?
A3: 12000N (32*1.2mm);

Q4: What about the camber of strap?
A4: <20mm/2m;

Q5: What about the usage of PET strap?
A5: Packing cotton, aluminum, wood, brick, boxes;

Q6: Are you a trading company or a manufactory?
A6: We are a manufactury we supply the factory price with good quality, welcome to visit.

Q7: What's your guarantee or the warranty of the quality if we buy your machines?
A7: We offer you high quality machines with 1 year guarantee and supply life-long technical support.

Q8: When can I get my machine after I paid?
A8: Normally production time is around 30-60days,the exactly depend on what kind of machine you order.The shipping time is based on your destination port.

Q9: How to install my machines when it arrives?how much the cost?
A9:
We will send our engineers to your factory to install the machines and train your staff how to operate the machines. Customer pay airtickets go and back,accommodation and USD100/day/person.

Q10:How long time for installation?
A10:
According your machines order, we will send one or two engineers to your plant, it will take about 10 days to 25 days.

Q11: How about the spare parts?
A11:
We will send one year enough easy broken spare parts together with the machines, shipping together.During the warranty time, we will supply the spare parts with our cost including the delivery fees.

Qingdao Zhongrui Plastic Machinery Co., Ltd. is located in Jiaozhou City, Qingdao City, Shandong Province. It is 30 kilometers away from Qingdao Port and only 20 kilometers away from the airport.

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 +86-18561886575 (Mr.Wu)
zhonghongsuji@163.com
 +8618561886575
 238 Yangzhou West Road, Jiaozhou City, Qingdao City, Shandong Province
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