PVC Hose Production Line with Affordable Price

Product Overview

The PVC Hose Production Line with Affordable Price is a cost-effective manufacturing solution designed for small to medium-sized enterprises seeking high-quality hose production at optimized investment levels. This streamlined system integrates essential extrusion, cooling, and winding processes to produce reliable PVC hoses for non-industrial applications such as irrigation, domestic water supply, and light-duty fluid transfer. With a production capacity of 10–12 meters per minute and daily output of 800–1,000 meters, it balances efficiency with economic operation. The line features a compact design (occupying 30–40 square meters) that reduces factory space requirements while maintaining core performance metrics, making it ideal for budget-conscious manufacturers entering the PVC hose market.

Product Features

Cost-Optimized Extrusion System

Equipped with a single-screw extruder (55kW) with a length-to-diameter ratio of 25:1, the line achieves plasticizing efficiency of 92% while reducing energy consumption by 20% compared to standard models. This translates to $0.03 per meter lower production cost for standard 25mm diameter hoses.

Versatile Diameter Range

Produces hoses with inner diameters from 8mm to 50mm using quick-change dies that require <30 minutes for replacement. Wall thickness tolerance is maintained within ±0.2mm through mechanical calibration, suitable for most non-high-pressure applications.

Simplified Operation Interface

A user-friendly PLC control system with 10 preset recipes eliminates complex programming, reducing operator training time by 50%. Real-time monitoring displays production speed, material usage, and downtime alerts to optimize workflow.

Durable yet Economical Construction

Key components use high-strength alloy steel with wear-resistant coatings, extending maintenance intervals to 6,000 production hours while avoiding premium material costs. The line supports up to 20% recycled PVC content without significant quality degradation.

Applications

This affordable production line serves diverse cost-sensitive markets:

Agriculture: Low-pressure irrigation hoses for farms and greenhouse systems.

Residential Use: Garden hoses and domestic water distribution pipes.

Light Industry: Air hoses for pneumatic tools and general-purpose fluid transfer.

Construction: Temporary water supply lines for building sites and landscaping projects.

FAQ

What is the initial investment compared to premium lines?

This line costs approximately 40–50% less than industrial-grade PVC hose production lines while maintaining 85% of their core functionality for non-critical applications.

What material specifications are required?

Processes standard PVC resin (K value 65–70) with calcium carbonate filler up to 30% content, using common additives available from mainstream suppliers.

What is the typical payback period?

For manufacturers producing 50,000 meters monthly, average payback is achieved in 8–10 months based on standard market pricing.

Does it require specialized technical support?

No, the simplified design allows maintenance by general factory technicians, with remote diagnostic support available via the integrated IoT module.