Ⅱ. OVERVIEW

The PE/HDPE/PPR pipe system is a new type of pipe material widely used in cold and hot water transportation projects internationally at present. It adopts homogeneous welding technology, and its comprehensive technical performance and economic indicators are significantly better than those of other similar products. This system is particularly renowned for its outstanding hygiene performance. It can achieve a full green cycle from production to waste recycling, meeting extremely high hygiene and environmental protection requirements. In addition, this system also features multiple advantages such as pressure resistance, heat preservation, energy conservation, and a long service life, with remarkable economic benefits. It is an ideal choice for modern water supply, heating, and industrial fluid transportation fields.PE Pipe Production Line for Water Supply Jobs

From a technical perspective, this system features excellent chemical resistance and impact resistance, is easy to install and has strong sealing performance, significantly reducing the risk of leakage. Its smooth inner wall ensures high efficiency and low energy consumption in fluid transportation, with relatively low long-term operating costs. From the perspective of sustainable development, this material can be fully recycled and reused, in line with the concept of a circular economy. It has been widely applied in civil buildings, municipal engineering, agricultural irrigation, and industrial pipe networks, among other fields, and has become a key technical product driving the upgrading and replacement of pipeline systems.

1. Basic Info

2. Production Parameters

Ⅲ. PE/HDPE/PPR Pipe Extrusion Machine Features

This production line integrates the essence of modern extrusion technology, aiming to achieve high-yield, stable, energy-saving and high-quality pipe production. Its design covers the full-process optimization from the main extruder to the downstream auxiliary machines. The specific features are as follows:

    1. High-performance extrusion system: Optimized plasticizing and high output

The core of the production line adopts an exclusively designed screw and high-efficiency spiral bushing. This combination significantly enhances the material conveying efficiency and the uniformity of plasticization. In combination with an accurate temperature control system, it ensures that the materials are processed in the best molten state, thereby increasing the overall output of the machine while laying a solid foundation for the outstanding mechanical properties and intrinsic quality of the products.

    2. Solid and stable power and structural foundation

The equipment is equipped with a high-torque and high-precision gearbox, providing smooth and powerful power output for the screw. The machine body adopts a heavy-duty H-shaped steel frame structure, significantly reducing the vibration during equipment operation and ensuring the ultimate stability and reliability of the entire extrusion process under long-term high-speed operation

    3. Intelligent control and efficient downstream auxiliary machines

The entire production line is integrated and driven by an advanced PLC control system, achieving precise synchronization at each station from the main machine, shaping, traction to cutting, ensuring strict consistency in product dimensions. The downstream auxiliary equipment is well-configured

      ①The vacuum setting and cooling system is equipped with an independent filter and automatic water temperature and water level control to ensure uniform cooling and precise setting.

      ②The traction unit offers multiple options of 2 to 12 tracks, with powerful and uniform clamping force, effectively preventing pipe slippage or deformation

      ③The cutting unit offers a chipless cutting option, with smooth and flat cuts that do not require secondary processing and keep the production environment clean.

   4. Comprehensive operational advantages: Energy-saving, easy maintenance, and high quality

The design of the entire production line is permeated with the concept of energy efficiency optimization and has a remarkable energy-saving effect. The humanized design makes daily maintenance and cleaning work more convenient. Through the synergy of all the above-mentioned technologies, it is ultimately ensured that the production line can continuously and stably produce high-quality PE/HDPE/PPR pipes that meet high standards, creating long-term value for customers.

Ⅳ. Production processes

   1. PE/HDPE/PPR Production Flow:

Material →Color Mixer →Material Feeding →Single Screw Extruder →Extrusion Mould & calibrator → vacuum Calibration Cooling Tank → Spray Cooling Tank →Printer → Haul-off Unit →cutter →stacker or Coiler

  2. PE/HDPE/PPR pipe production line:

    ①The main machine adopts screws specially used for polyolefin.  Equipped with auto vacuum charger and auto constant temperature dryer hopper, it possesses features of high production, good plasticization and stable extruding.

   ②Die heads of helical type and basket type are perfect for polyolefin, and can help to produce sound melting pressure, and improve the plasticization capacity.  Meanwhile, stable material-flow and pressure grade can be guaranteed.

   ③Advanced vacuum calibrating method improves the cleanliness and hardness of surface.  Reasonable high-speed sprinkling cooling water tank guarantees the pipe quality and high speed stable extruding.

   ④Caterpiller of the hauling machine adopts anti abrassion alloy material, which realizes stable traction, wide frequency adjustment range and long lifespan.

Ⅴ. FAQ

Q1:What about the payment terms?
A1:Always 30% down payment as deposit,70% balance pay before shipping.

Q2:What about the payment way?
A2:T/T,L/C at sight or Made in China trade assurance.

Q3:If you will send engineer coming to our factory to install and test the machines?
A3:Yes,Every set of machine we will send professional engineer to your factory and help installation and test the machines for you.

Q4:If you have CE,SGS,ISO certificate?
A4:Yes,except these,if you also need other certificates,we also can help to apply.

Q5:If we buy your machines, can you offer us wear-out spare pats?
A5:Yes,We provide our high quality machine 1 years' guarantee,and we will also offer you 1 years wear-out spare parts for free. Once your machines broken or doesn't work within 1 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tools. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.

Q6:What is the voltage?
A6 380V 50hz 3 phase or any other voltage according to client's requirement.