Durable PVC Hose Production Line Equipment

Product Overview

The Durable PVC Hose Production Line Equipment is a robust manufacturing solution engineered to produce high-performance PVC hoses for demanding industrial, agricultural, and municipal applications. This integrated system combines material compounding, extrusion, reinforcement, and curing processes to create hoses with exceptional pressure resistance, flexibility, and chemical durability. Capable of producing hoses with inner diameters from 6mm to 150mm at speeds up to 15 meters per minute, it meets the requirements for heavy-duty fluid transfer in harsh operating environments. The line’s modular design allows for customization of reinforcement layers, from polyester braiding to steel wire spiraling, ensuring optimal performance for specific application needs.

Product Features

Reinforcement Versatility

Offers three reinforcement options: high-tensile polyester braiding (working pressure up to 20 bar), steel wire braiding (up to 60 bar), and steel wire spiraling (up to 100 bar) for ultra-high pressure applications.

Abrasion-Resistant Formulation

Specialized PVC compound with added polyurethane modifiers achieves 300,000 cycles in the Taber abrasion test (CS-10 wheel, 1kg load), doubling the service life of standard PVC hoses.

Precision Extrusion Control

Dual extruders (main + co-extruder) with closed-loop temperature control (±1°C) ensure uniform wall thickness with tolerance of ±0.1mm. The laser diameter gauge provides real-time feedback for automatic adjustments.

Weatherproof Construction

Post-extrusion UV stabilization treatment ensures hoses retain flexibility after 3,000 hours of accelerated weathering testing (ASTM G154), suitable for outdoor applications in extreme climates.

Applications

Durable PVC hoses produced by this line serve critical industries:

Industrial Manufacturing: Chemical transfer lines for non-corrosive fluids and coolant hoses for machinery.

Agriculture: Heavy-duty irrigation hoses and pesticide spray lines with chemical resistance.

Municipal Services: Sewer jetting hoses and water distribution lines for public works.

Construction: Concrete pump hoses and dewatering lines for construction sites.

FAQ

What is the maximum working temperature of produced hoses?

Standard hoses operate at -10°C to 60°C, with high-temperature models available for -20°C to 90°C applications.

Can the line produce food-grade hoses?

Yes, with FDA-compliant PVC compounds and stainless steel contact parts, the line manufactures hoses meeting FDA 21 CFR 177.1520 standards.

What is the typical hose reel length?

Standard reels are 50m or 100m, with custom lengths up to 300m available for specific industrial applications.

How is product quality ensured during production?

Every 30 minutes, samples undergo pressure testing at 1.5× working pressure, with burst pressure verification for the first and last hose of each production run.